How to choose a used Merlo telescopic handler – what to look out for and how not to overpay
August 13, 2025 at 2:43 pm,
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Merlo telescopic handlers have been popular in construction, agriculture and other industries for years, thanks to their reliability, power and ease of use. However, even the best equipment wears out over time – especially if it is intensively operated or not regularly maintained.
If you are planning to buy a used Merlo loader, it is worth knowing the most common problems and things to check carefully before buying. This will help you avoid expensive surprises in the future.
Common problems with used Merlo loaders
1. Brake system
On many Merlo models with hydrostatic transmission, the brake pedal is used little in everyday life. This can lead to jamming of the brake pads and damage to the mechanism if the brakes are not used for a long time.
2. Hydraulic system
On older models, oil leaks are possible, especially in the hydraulic hoses under the boom. Such problems can quickly escalate into serious and expensive repairs.
3. Steering and wheel assemblies
If bearings and bushings are not regularly lubricated, they wear out quickly, causing damage to the axles.
4. Electrical wiring
Small but annoying electrical faults are not uncommon - for example, unexpected interruptions in the operation of lights or sensors.
5. Engine and transmission
Perkins engines are reliable, but problems with fuel pump fuses can occur. In rare cases, the gears of the two-speed gearbox fail.
What to check before buying
- Visual inspection
- Look for rust, cracks and deformations in the welds.
- Check the cleanliness of the cab, the condition of the seat, the presence of mirrors and windows.
- A clean underside usually means that the loader has been properly maintained.
- Engine and Fluids
Check the oil level and color in both the engine and hydraulics.
- A burnt oil smell may indicate transmission problems.
- Listen for smooth engine operation and watch for exhaust fumes.
- Boom and Hydraulics
- Check that the boom raises and lowers without jerking.
- Check the wear pads – they may need to be replaced.
- Look for hydraulic leaks and excessive side-to-side movement.
- Brakes and Transmission
- Test the brakes – they should not be sticking.
- Test the hydrostatic transmission by listening for unusual noises.
Attachments and Equipment
- Check forks, buckets and other attachments.
- Make sure lights, wipers and electrical equipment are working.
- Maintenance history
- Ask for a service book or other proof of regular maintenance.
In conclusion
The cheapest option is not always the best – hidden damage can cost you far more than the initial savings. If you are unsure about the condition of your loader, hire an independent technician to help you make a professional assessment.
A proper inspection before you buy is the best way to ensure that your used Merlo will serve you reliably for many years to come.